Robotic Soldering

Fixtures:
The key to successful robotic soldering is the design and fabrication of fixtures.  The fixture must allow for soldering tip access, be easy to load and unload, and hold the assembly very securely during soldering.  Fancort has been designing and fabricating precision tooling for the past forty years and we understand the requirements needed to make these solder robots perform at their maximum capability.

If you would like to see some of the fixtures we have designed and built, please go to this link or call us to learn more about the Japan UNIX soldering robots and Fancort's fixturing capabilities.

Features:

    One head can do point-to-point and line soldering
    Solid core solder tips with 0.5mm of plating retain heat from point-to-point
    Change tip in 30 seconds by removing the heater block assembly
    Standard 200W cross heater with built-in thermocouple, 300W optional
    Graduated angle setter with tooling pins to accurately reproduce solder feed position when changing programs
    Precisely feeds solder wire from 0.5 to 1.2mm diameter; optional 0.2mm
    Program robot path, speed and all soldering conditions on teach pendant, up to 63 soldering conditions
    Tip temperature range to 450ºC
    Alarms: out of solder, solder jamming, heater control
    Four desktop models with work area up to 510mm x 510mm x150mm
    For in-line automation three robotic options. Each system comes with a controller, teaching box and solder tip cleaner.
    Individual components can be purchased for integration to your automation cell.
    Options
    FAB (Features, Advantages and Benefits) of a Japan UNIX Soldering System

Fancort soldering solutions include two methods of non-contact soldering for applications where contact soldering is not suitable. These include  laser soldering using a UNIX soldering system, and microflame soldering with Spirflame technology. The laser system incorporates a 30W or 50W laser diode system with built-in CCD camera for extremely accurate soldering of small points of contact. Microflame soldering using Spirflame technology produces a flame up to 3000ºC for applications requiring a large amount of heat, very fine points of contact, or very fast cycle time. Fancort can integrate soldering systems into a desktop robot, a SCARA robot, or a custom system. Contact us today to discuss your application.